VMC650 vertical machining center spindle stepless speed regulation
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VMC650 vertical machining center spindle stepless speed regulatio
Telephone:13793702928
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- Commodity name: VMC650 vertical machining center spindle stepless speed regulation
one. Function and feature description
1 Overall layout of machine tools
The VMC 65 0 type vertical machining center adopts a vertical frame layout. The column is fixed on the bed. The spindle box moves up and down along the column (Z direction), the slide moves longitudinally along the bed ( Y direction) , and the worktable moves laterally along the slide. ( X-direction) structure.
Large parts such as the bed, worktable, slide, column, spindle box, etc. are all made of high-strength cast iron materials, and are shaped using resin sand technology, and are treated twice with aging treatment to eliminate stress. These large parts are designed using SW and Ansys optimization to improve the stiffness and stability of the large parts and the entire machine, effectively suppressing the deformation and vibration of the machine tool caused by cutting forces.
2Drag system
The X, Y, and Z axes adopt roller linear guides (for gantry machining centers), which have small dynamic and static friction, high sensitivity, small vibration at high speeds, no creeping at low speeds, high positioning accuracy, and excellent servo drive performance, which improves the accuracy and precision of machine tools. stability.
X, Y, Z axis servo motors are directly connected to high-precision ball screws through elastic couplings, reducing intermediate links and achieving gapless transmission, with flexible feeding, accurate positioning, and high transmission precision.
The Z-axis servo motor has an automatic brake function. In the event of a power outage, the brake can automatically hold the motor shaft tightly so that it cannot rotate, which plays a role in safety protection.
3 spindle group
The spindle group is produced by professional manufacturers in Taiwan and has high precision and high rigidity. The bearings adopt P4 grade special bearings for spindles . After the entire set of spindles is assembled under constant temperature conditions, they pass dynamic balance correction and running-in tests, which improves the service life and reliability of the entire set of spindles .
The spindle can achieve stepless speed regulation within its speed range. The spindle is controlled by a built-in encoder in the motor, which can realize spindle orientation and rigid tapping functions.
4 tool magazine
It adopts a hat-type tool magazine and is installed on the side of the column. When changing tools, the cutterhead is pushed left and right by the cylinder. The cylinder is equipped with a proximity switch to ensure the accurate tool changing position. After the cutterhead reaches the tool changing position, the spindle moves up and down to realize tool return and tool grabbing. , the tool changing process is simple and reliable.
5 cutting cooling system
Equipped with a large-flow cooling pump and a large-capacity water tank to fully ensure circulating cooling. Cooling pump power: 0.4Kw, pressure: 1.2bar.
The end face of the spindle box is equipped with a cooling nozzle, which can be water-cooled or air-cooled, and can be switched at will. The cooling process can be controlled through M code or control panel.
Equipped with a cleaning air gun for cleaning machine tools.
6Pneumatic system
The pneumatic triplex can filter impurities and moisture in the air source to prevent impure gas from damaging and corroding machine tool components. The solenoid valve group is controlled by the PLC program to ensure that spindle tool unclamping, spindle center air blowing, spindle tool clamping, spindle air cooling and other actions can be completed quickly and accurately.
7Machine tool protection
The machine tool adopts a protective room that meets safety standards, which not only prevents coolant from splashing, but also ensures safe operation and a pleasant appearance. Each guide rail of the machine tool has a protective cover to prevent chips and coolant from entering the machine tool and protect the guide rails and ball screws from wear and corrosion.
8 Lubrication system
The guide rails and ball screw pairs are all lubricated by centralized automatic thin oil. Each node is equipped with a quantitative oil separator, which regularly and quantitatively injects oil into each lubricating part to ensure that each sliding surface is evenly lubricated, effectively reducing friction resistance and improving movement. The accuracy ensures the service life of the ball screw pair and guide rail.
9chip removal system
The iron chips generated during the machining process fall directly onto the guard room. The internal bevel structure of the guard allows the iron chips to slide smoothly into the chip conveyor, and then the iron chips are transported to the chip collecting car through the spiral chip conveyor. It is simple, practical and Good economy.
10Machine tool working conditions
(1)Power supply: 380V±10% 50HZ±1% three-phase alternating current
(2)Using temperature: 5℃-40℃
(3) Optimal ambient temperature: 15℃-25℃
(4) Relative humidity: 40-75%
(5) Air source pressure: 0.5-0.7Mpa
(6) Air source flow: 350L/min
two. Main specifications and technical parameters
VMC 65 0
unit
workbench
working desk size
900x400
mm
maximum allowable load
500
k g
T- slot size
3-18-160
mm ×pcs
processing
scope
Maximum travel of worktable - X axis
650
mm
Maximum travel of slide - Y axis
400
mm
Maximum spindle travel - Z axis
500
mm
Spindle end face to
Work surface distance
maximum
650
mm
smallest
140
mm
Distance from spindle center to guide rail base surface
450
mm
Spindle
Taper Hole (7:24)
BT40
RPM range
8 000
r/min
Maximum output torque
143
Nm
Spindle motor power
5.5
kw
Spindle transmission mode
timing belt
Knives
Tool holder model
MAS403BT40
Pull nail model
MAS403BT40
Feed
Fast-moving
X- axis
twenty four
m/min
Y axis
twenty four
Z axis
20
Feed rate
1-6000
mm /min
Three-axis drag motor power
1.5/1.5/1.5
kw
*Tool magazine
Tool magazine form
bamboo hat style
Knife selection method
Pre-selected knife
Tool magazine capacity
16
Bundle
Maximum tool length
300
mm
Maximum tool weight
18
kg
Maximum cutterhead
diameter
full knife
Φ112
mm
Adjacent empty knife
Φ200
mm
Tool changing time
3
s
positioning accuracy
JISB6330
JB/T 8771.4-1998
mm
X- axis
± 0.0 05/300
0.020
Y axis
± 0.0 05/300
0.015
Z axis
± 0.0 05/300
0.015
mm
Repeatability
X- axis
±0.005
0.012
mm
Y axis
±0.005
0.010
Z axis
±0.005
0.010
mm
Machine weight
45 00
kg
three. Standard equipment
1
KND2000MF CNC system
11
BT40-120- 8 000rpm spindle
2
Machine tool lighting work light
12
Centralized automatic feeding lubrication system
3
Spindle taper hole cleaning air
13
Spindle taper hole: BT40 7/24
4
Chip fluid system
14
Three color warning light
5
8.4 ” monitor
15
Separate handwheel
6
Servo transformer
16
RS232 interface
7
air gun
17
Full protection (excluding top surface)
8
Foundation pads and adjusting bolts
18
Three-axis roller linear guide
9
Random technical documents
19
Three-axis precision ground ball screw
10
Electrical cabinet heat exchanger
20
4. Details of main purchased parts
Product name
Origin
Spindle unit
Taiwan Danquan
Synchronous toothed belt
Taiwan Danquan
Screw bearing
Japan N SK/NTN
Linear Guides
Taiwan Bank of China
*Knife library
Taiwan Okada /Desu
ball screw
Taiwan Bank of China or Intime
Lubrication pump
japan river valley
cooling pump
Jianyang, Sichuan
Main pneumatic components
Taiwan Airtac
Main electrical components
French Schneider
five. Standard accessories
serial number
accessory name
quantity
1
Machine mattress iron
6 sets
2
BT40 tool holder
1 set
six. Random technical information
1. A set of mechanical instruction manual (including structural diagram, machine tool appearance diagram, foundation diagram, etc.)
2. A set of electrical instructions (including electrical schematic diagram and wiring diagram)
3. One set of certificate of conformity
4. A set of packing list
5. System data backup card
6. A set of CNC system manuals (including system user manual, maintenance manual and parameter manual)
Product Video
FAQ
Who are we?
We are located in Shandong, China and have been selling to the domestic market since 2014 (70.00%), Northern Europe (10.00%), Eastern Europe (10.00%), Africa (5.00%), the Middle East (3.00%), and South America (2.00%). Our office has a total of 51 to 100 people.
How do we ensure quality?
Always provide pre production samples before mass production; Always conduct final inspection before shipment;
What can you buy from us?
CNC turning and milling compound lathe, CNC lathe, CNC vertical machining center, CNC vertical milling machine, CNC vertical lathe, gantry machining center.
Why should you purchase from us instead of other suppliers?
We specialize in manufacturing these products for 20 years and have obtained ISO 9001 certification; Ce certification; EAC certification.
Do you have a physical factory?
Yes, we are a CNC lathe manufacturer from Tengzhou City, Shandong Province. We have a professional technical team, sales team, and after-sales team.
Can you customize the machine?
Yes, we integrate design and development together, with experienced engineers and assembly technicians.
What services can we provide?
Accept delivery terms: FOB, CFR, CIF, EXW; Accepting payment currency: USD, CNY; Accepting payment types: T/T, L/C, Western Union remittance; Language: English, Chinese
May I visit your factory?
Okay, we warmly welcome you.
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